Australia's LiFePO4 Specialists — Based in Coomera QLD 1300 303 498
Revolution Power Australia
12V Off-Grid LiFePO4 Solar

Off-grid 12v Battery Setup

13 May 2021 · Revolution Power Australia

Watch the video above to see a real off-grid 12V battery setup in action — from initial wiring through to commissioning with a Victron MPPT solar controller.

What You Need for a Complete Off-Grid 12V Setup

A well-designed off-grid 12V lithium system has four main components working together:

  1. Battery bank — the energy store
  2. Solar panels — the charge source
  3. MPPT charge controller — regulates charging from solar
  4. Inverter/charger — converts DC to AC when needed

For most caravans, camper trailers, and boat applications, a Revolution Power 12V 100Ah or 200Ah LiFePO4 battery is the starting point. Our batteries include an integrated BMS (Battery Management System) that handles cell balancing, over-charge protection, and over-discharge cutoff automatically.

Why LiFePO4 for Off-Grid?

Lead-acid batteries are still common, but they have a fundamental problem for off-grid use: you can only safely use about 50% of their rated capacity. A 100Ah AGM battery gives you roughly 50Ah of usable energy before you start damaging the cells.

LiFePO4 lithium batteries are different:

  • 95%+ usable capacity — a 100Ah Revolution Power battery delivers ~95Ah in real use
  • 3,000+ charge cycles — versus ~500 cycles for AGM at 50% DoD
  • Flat discharge curve — voltage stays stable until nearly empty, which means your appliances run at consistent performance
  • No memory effect — charge and discharge at any level without damage
  • One-third of the weight — critical for weight-sensitive applications like caravans and boats

Sizing Your Battery Bank

A common mistake is under-sizing the battery. To size correctly:

  1. List all your loads — lights, fridge, pumps, devices
  2. Estimate daily amp-hours — multiply each load’s current draw by hours per day
  3. Add 30% buffer — for overcast solar days and inefficiencies
  4. Multiply by days of autonomy — how many days you want without sun

Example for a typical caravan:

  • 60L compressor fridge: ~40Ah/day
  • LED lighting: ~5Ah/day
  • Water pump: ~3Ah/day
  • Phone/laptop charging: ~5Ah/day
  • Total: ~53Ah/day

With a single 100Ah Revolution Power battery, you have nearly two days of autonomy without solar. Add a 200W solar panel and you’re self-sufficient in most Australian conditions.

Solar Controller Setup

We recommend Victron SmartSolar MPPT controllers for all Revolution Power battery installs. Key settings for LiFePO4:

  • Absorption voltage: 14.2V
  • Float voltage: 13.5V
  • Equalisation: Disabled
  • Battery type: Custom / LiFePO4

The Victron SmartSolar connects to the VictronConnect app via Bluetooth — you can monitor state of charge, solar yield, and battery health from your phone in real time.

What to Watch in the Video

The video covers:

  • Physical battery mounting and cable sizing
  • Fusing requirements (always fuse at the battery terminal)
  • MPPT controller wiring and configuration
  • Setting up the Victron app for remote monitoring
  • Testing under load before hitting the road

If you have questions about sizing a system for your specific setup, get in touch with our team — we spec these systems daily and there’s no charge for advice.

Need help with your setup?

Our team can spec the right system for your vehicle, boat, or property.

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